Systems Integration


Australia'S 1st Endorsed Wonderware Integrator

Wonderware System Integrator Partner

Crossmuller has been a Certified System Integrator since 1997, and in 2011, was invited by Invensys to join a select group of Endorsed System Integrators, making Crossmuller Australia’s first Endorsed System Integrator Partner. The Endorsed SI level is by invitation and only companies with proven technical excellence, high levels of customer service and integrity and multiple years of certification and project management experience with Wonderware solutions are eligible for consideration.

CSIA Certified


In January 2015, Crossmuller achieved Certification against the Control Systems Integration Association’s Best Practices and Benchmarking Standards, a process requiring an intense thirdparty audit and adherence to strict performance standards. "CSIA Certification demonstrates commitment to meeting the highest standards for business and management. Successful system integration businesses – the ones that clients can be confident will meet their current and future needs – combine technical proficiency with sound business practices."


Crossmuller's flexible, open and highly integrated Warehouse Execution Systems are built on a Wonderware MES core platform and are capable of working AGVs, Robots, Stacker Cranes or any other warehousing technology.

The Warehouse Integration Challenge

Many manufacturers face a common challenge when it comes to their "end of line" systems. Typically there are line automation PLCs, labelling systems, ASRS/AGV systems and ERP interfaces which are usually delivered as standalone packages with isolated databases and custom software applications. These fragmented architectures are costly to install, difficult to integrate, poorly supported, result in multiple islands of disconnected master data and provide little in the way of centralised monitoring and diagnostics resulting in large mean time to recovery times when issues are encountered.

The Crossmuller Solution

Building on our years of experience in both MES and end of line automation systems, Crossmuller has developed a fully integrated End of Line Automation and Warehouse Execution System based on Wonderware's MES platform. In comparison with traditional solutions this offers:

  • Seamless integration between end of line automation and warehousing systems via Wonderware's System Platform and Intouch
  • Direct integration with Barcode and Label printers
  • ERP integration for;
    • Customer Order Picking
    • Inventory Shipping
    • Finished Goods Receipt
    • Stock Transfer
  • Standardised interfacing with;
    • Stacker Cranes
    • Area Cranes
    • AGVs
    • Robots


Crossmuller has over 20 years experience integrating state of the 2D and 3D machine vision and ABB and Fanuc robotic handling systems for;

  • Defect Detection
  • Quality Inspection
  • High Accuracy Position Determination
  • Product Sorting
  • Ultra High Speed Inspection
  • Product Counting and Tracking
  • Optical Character Recognition
  • Product Measurement
  • Image Logging
  • Vehicle Guidance and Collision Detection
  • Weld Tracking and Guidance
  • 3D Surface Profiling


Since the early 90s, Crossmulller has been at the forefront of applying software solutions for manufacturing execution and operations management. Our team of experienced MES engineers embody the IT/OT convergence with a broad skill set from automation system integration on the plant floor through to IT infrastructure and ERP system interfacing.

We follow a data-driven structured methodology based on the ISA-S88 and ISA-S95 standards. Our commitment to developing the skill set of our engineering team is demonstrated by consistent additions to our pool of certified Wonderware MES and System Platform engineers and our status as a founding member of the Wonderware Model Driven MES competency program.

  • Equipment Availability
  • Downtime Recording and Classification
  • OEE
  • Data Collection and Reporting
  • Notification and Escalation
  • Work Order Execution
  • ERP System Integration
  • Production and Consumption Recording
  • Product Tracking and Genealogy
  • Inventory Management
  • Recipe Management
  • Labelling
  • Barcode Scanning
  • Paperless Quality Systems
  • Automatic and Manual Sampling
  • Realtime SPC
  • ERP and LIMS integration
  • Corrective Action Workflows


Save hours per day...

Businesses spend 25% of their time managing the paperwork, spreadsheets, prices lists, component costs, double entry of information and checking stock levels. More time is spent planning production, batching orders, searching for missing or remade parts and planning delivery routes and schedules.

Small business manufacturing operations management is an essential tool for small to medium sized wood working, kitchen and furniture manufacturers to manage their businesses from order entry to delivery in one integrated solution.

Imagine a system where all this is done in the same place!


Crossmuller has a broad range of experience delivering PLC, HMI, SCADA, integrated safety Systems and sutomation networks for process control, batching and discrete manufacturing systems.

Crossmuller specialises in providing integrated machine, line and plant control systems for Greenfield projects and successfully planning and executing end of life upgrades and additions to Brownfield systems. Our team of experienced engineers can assist with;

  • Machine, Line and Plant Control System Design and Implementation using;
    • Rockwell PLC5/SLC/Logix, Siemens Step7/TIA and Beckhoff Controllers
    • Wonderware System Platform and Intouch, Siemens WinCC, Citect and Rockwell FactoryTalk View / PlantPAX SCADA Systems
  • Data Collection and Reporting using ISA-88 and ISA-95 methodologies
  • End of Line ERP, Automation, Warehousing, Labelling and Scanning Integration
  • Functional Machine Safety to IEC61508;
    • Functional Safety Lifecycle including Risk Assessments, Safety Requirement Specifications, Safety System Design and Validation by TUV Certifed engineers
  • IT Infrastructure and Automation Network Design and Implementation
  • Commissioning